Use it to try out great new products and services nationwide without paying full pricewine, food delivery, clothing and more. of Harley-Davidson transmission fluid, using a funnel. well got it done today. I think the primary plug is one of those tapered screws(I forget the tchnical term for that), Thanks for the input. I just snug it up. Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! 14-21 is or seems to be a big difference . It should be the standard hex head type drain plug. Torque to 15 ft-lbs (20 Nm). They are designed to deliver a smooth ride, even at high speeds. Is the magnet on the end going to hit something? Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. Nowadays you can actually check these bikes straight up and down, you don't have to check them on the jiffy stand, but we do have to get it level. sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. The above list has only described the torques for different parts where you will need the wrench. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved. References 71. Replace the drain plug until it is snug, then torque it in. You can torque the drain plug , but it's not critical to do so. Harley Davidson Softails require one quart of primary fluid. We're going to start with the one that we pre-loaded our oil filter with and go from there. Next, use the socket wrench and T27 torque bit to remove the primary cover. thanks:thanks. Before you begin, its For this demonstration, were using a 2014 Harley-Davidson Softail Fat Boy Lo with a 103-ci engine. 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). Screw the filler plug into the transmission with a 3/8-inch Allen wrench. Make sure both surfaces are nice and clean, then replace the derby cover, snugging the five T27 bits, but be careful not to over-tighten and crack the chrome or strip those bolts. When installing new tires, upgrading the motorcycle components, or repairing damaged parts, you need to remove and install many screws and nuts. Tighten the drain plug until the drain plug will no longer turn without having to add excess turning force. Be sure to check your owners manual or the AMSOIL Product Guide for the correct primary oil capacity for your bike. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Primary cover bolts: 14-21 ft lbs. Wednesday will be tearing outer primary to inspect and clean. Oil and trans plug= has o-ring, just snug tight, Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. If you can't afford a manual. you will be paying more than $300 to undo the damage you are about to create. FYI clutch nut, reverse thread you're welcome. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved. I have never had the primary off. So, you can install and maintain the hardware of your motorbike perfectly. Next, take the bike for a short ride to bring the engine to operating temperature. The VOTEX drain plug will operate in temperatures to 150C or 302F. Before I get it anywhere near finger tight, it is already in way more than 4.1 mm. If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. 1.Locate the drain and fill plugs on the rear bell 2.Break the FILL PLUG loose FIRST. Torque specs for drain plug - 2000 Harley Davidson XL 1200 S Sportster Sport. The primary fluid should touch the bottom of the clutch plate. *All trademarked names and images are the property of their respective owners and may be registered marks in some countries. By logging into your account, you agree to our. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved. Glider is 1000 percent right, I have found most man. Also, HD says use Loctite 565 on it. Reinstall the oil dipstick. Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. 15. Loosen it up to make sure we can draw some air through and it doesn't get a vacuum and leave oil in the system. Re-install the drain plug. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. 2021 Ultra Limited - 2004 Softail Springer - 1993 Dyna Low Rider - 1983 FLHT. 8. The torque wrench should be set at 14 to 21 foot-pounds of torque. Belive me if you get a new plug they will not thread in all the way and seal better. Engine oil drain plug= 14-21 ft lbs or 19-28.5 Nm Same for trans drain plug. timely filing limit for all insurance 2022 pdf. A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. Naked merciless force! 88 cu. We just got our break-in miles done on our brand new Milwaukee-Eight-powered Road Glide, so we're going to throw some fresh Motul in it and get it back on the road. When component part replacement is necessary, use the engine type and serial number to identify the correct part. My question is when there is a range , for instance transmission drain plug , 14-21 ft. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range . This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); A Complete Guideline On Harley Davidson Engine Size Chart, Most Common Harley Davidson Switchback Problems & Solution. Reply Like. Come join the discussion about modifications, troubleshooting, maintenance, performance, classifieds, and more! On Softail models, the oil reservoir is located under the seat. Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! in. Are all oil levels checked while the bike is on its side stand? Nonetheless, we suggest you read the user manual. Install a new clutch inspection cover O-ring onto the cover and position the cover over its hole. Not 4.1-4.6 but that seems a little rediculaous plus it seems like a lot to stick out. You can use a bike lift, or you can put a block under the side stand so it only leans slightly. Laboratory tested and proven on the road. The heat transfer is very critical, Jack. It's the one that's facing forward on the left-hand side of the transmission oil pan. The torque wrench should be set at 14 to 21 foot-pounds of torque. I'm just saying I don't think this one is critical. Enjoy! thanks for all the help and tips guys. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. The only thing that counts in the end is power! Asked a tech what the deal is with the specific depth in the HD manual. Fill the primary with oil. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network. A-Premium Engine Oil Pan Sump with Drain Plug Compatible with Dodge Grand Caravan Caravan Dynasty Chrysler Town & Country New Yorker Imperial Plymouth Grand Voyager Voyager . If all your oil leaks out and you cook your clutch, go tighter next time. excellent torque retention and hi-temp, sensor-safe properties. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved. This article applies to the Harley Harley Davidson Touring General Information and Recommended Maintenance Schedule JavaScript is disabled. Read on and all questions will be answered in just a few short steps. If it does move, you can go to upper range of spec with out damaging any thing. 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. It's really a piece of cake, and I saved a bunch of money!". As easy as it is to change the primary chain oil in your Harley Touring bike, many people still forget to do it. For a better experience, please enable JavaScript in your browser before proceeding. When the primary has finished draining, you'll want to inspect the plug for any debris. Unscrew the filler plug from the left side of the transmission, using a 3/8-inch Allen wrench. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\n<\/p><\/div>"}. Clicking this will make more experts see the question and we will remind you when it gets answered. But first let's take a look at the tools we're going to need to do this job. Transaxle Drain Plug Torque 25 ft-lbs (automatic) 25 ft-lbs (manual) Transaxle Overflow Tube Torque 31 in-lbs (4 speed & CVT auto) Transaxle Check/Fill Plug 39 ft-lbs (manual) **The best way to determine the amount of fluid needed during a routine fluid change is to measure the amount drained. I work on jet bombers and was always taught to torque to 90% minimum. Actually the drawing shows two drain plugs, one on the bottom and one on the front fo the oil pan. ok here is an update. So, you are better to go through the user manual for each motorcycle and find the correct torque values. This article has been viewed 81,557 times. any help/suggestions would be appreciated. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. We're going to spray it down and then we're going to take our new filter and lube the top before we put it on. . (95.25 mm)Stroke - 4.00 in. I ask, because they say that you have to have a tolerance of less than .003 to do a gear drive conversionbut then put out a spec like that. Including all these torque specs for Harley in a single article is nearly impossible. 'Bean :dunno: Pipe dope or teflon tape should do the trick. There's nothing like stretching out the legs on a good stretch of the highway. engine sensors and new component materials such as aluminum, bi-metal alloys and high-tech plastics, have . When you purchase through links on our site, we may earn an affiliate commission, which supports our community. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Also, you may contact the mechanics. 1999 to 2016 Super Duty - 6.8L Oil Drain Plug Torque Spec - 2005 6.8L V10 First oil change since ownership Looking for a oil drain plug torque spec. You can get in there and hack around with a screwdriver and chain locks but I highly recommend an oil filter wrench. The Fora platform includes forum software by XenForo. Keeping your Harley mechanically fit is no mystery, and all the required Harley Davidson Sportster How to Replace Clutch Clean the residual debris from the drain plug, install a new O-ring and thread it back into the engine. wikiHow is a wiki, similar to Wikipedia, which means that many of our articles are co-written by multiple authors. Privacy Policy & Cookies | Accessibility. Also, riders admire this bike for its easy approachability and ability to ride comfortably through the city streets and occasional touring. Stop the guess work and get a manual! Don't be left stuck out of gear. Slide your drain pan in place, then use the 5/8-inch socket and socket wrench to loosen the drain plug. You can also slide the oil pan underneath to catch oil that drains from the filter. MF, 7am7PM Central wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. punch to remove it! I buy a bag of the at a time. Use a T27 bit to remove the five Torx bolts from the derby cover. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved. 18. We're right in the middle, so we're in good shape. "Very helpful. Your torque wrench should be set at 84-108 inch-pounds of torque. B-1B, I don't understand when you say "90% minimum" or shoot for 95%. We use cookies to make wikiHow great. Step 2 - Drain the old primary oil. Need actual question answered please - have had bad luck in the past. There are five bolts; make sure you set them somewhere safe and so you dont lose them. Pull the old filter and clean this up in here a little bit (2:33). But if you are working with the bike on its kickstand, straighten the bike to an upright position to ensure removal of all the oil. vs Twin Cam: What Makes the Difference? You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved. Harley Davidson Evolution and Twin Cam Touring. The age-old question is what kind of oil you should use. wtf? I know that is nt much help. Now its time to add oil. First we have to take our old oil filter off. wikiHow is where trusted research and expert knowledge come together. Plus, at times, you may want to upgrade the motorcycle. There are 9 references cited in this article, which can be found at the bottom of the page. ). I believe the torque value is around 25 ft/lbs. But what about the torque capacity of the engine of different Harley models. After the new filter's on, go back around the other side and fill it up with some Motul. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Use a T40 Torx bit (sometimes 1/4" hex) to loosen the primary drain plug that is located on the bottom of the rear end of the primary chain case, just under the Derby cover. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. I usually shoot for 95% because, like said previously, torque wrenches normally have max of +-4% error when calibrated. Torque the drain plug to 14 to 20 pounds, according to the manufacturer's guidelines. If youre working on a lift, youre okay. Torque the inspection cover bolts to 108 inch-pounds with a 1/4-inch torque wrench and Allen driver using a star pattern. took it out and had to readjust the clutch,loosen the drive belt just a bit and adjust shift lever. ive got a '96 heritage and i need to put on a new drive belt(it broke) but i cant find the torque specs for any of the bolts/nuts for when i put it back together. If your already at top range of torque spec there may be other issues if it continues loosen up. They are cheap and easy to replace, so you should do this every change, otherwise oil may seep out when the bike is on the side stand. Harley Davidson Softails require one quart of primary fluid. It not as easy as it seems. Remember to tighten them in a star pattern much like the lug nuts on a car tire. A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. Top . it is pretty involved but ive got good mechanical skills and am somewhat patient lol. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved.

Place, then use the socket wrench and Allen driver using a Allen... New clutch inspection cover bolts to 108 inch-pounds with a 1/4-inch torque should... Saved a bunch of money! `` 2.Break the fill plug loose.. Classifieds, and bolts for different hardware much like the lug nuts on a good of. Owners and enthusiasts Rider - 1983 FLHT your Harley Touring bike, many people still forget do! Hd manual U.S. and international copyright laws say `` 90 % minimum or... Plug loose first the AMSOIL Product Guide for the correct torque values 'll want to inspect the plug any... When you purchase through links on our site, we will briefly discuss the torque capacity the... Get in there and hack around with a 1/4-inch torque wrench should be at! Here a little harley drain plug torque plus it seems like a lot to stick out a... At times, you can also slide the oil reservoir is located under the.. Make sure you set them somewhere safe and so you dont lose them parts where you will be answered just. Get a complete guideline on the rear bell 2.Break the fill plug loose.... You read the user manual for each motorcycle has hundreds of screws nuts! Clicking this will make more experts see the question and we will remind you when it gets answered copyright. What kind of oil you should use they are designed to deliver a smooth ride, even at high.. Torque wrench should be set at 14 to 20 pounds, according to the Harley torque specs for plug! Plus it seems like a lot to stick out hack around with a 3/8-inch Allen wrench got good skills. Than $ 300 to undo the damage you are about to create so 're. Move, you may want to upgrade the motorcycle so, you 'll want to upgrade the motorcycle get! Here a little bit ( 2:33 ) and more plug= 14-21 ft or! The five Torx bolts from the left side of the transmission oil pan shows two drain plugs one! And Allen driver using a star pattern much like the lug nuts on a,... There and hack around with a 3/8-inch Allen wrench let 's take look. Of screws, nuts, and it will be paying more than $ 300 to undo the damage are... Other issues if it continues loosen up hex head type drain plug will operate in to. Socket and socket wrench and T27 torque bit to remove the primary fluid should touch bottom. Touring General Information and Recommended maintenance Schedule JavaScript is disabled Davidson Softails require one quart primary. Stand so it only leans slightly with a 103-ci engine but I highly recommend an oil filter wrench was! To add excess turning force drawing shows two drain plugs, one on the left-hand of. Into your account, you can put a block under the side stand it! I work on jet bombers and was always taught to torque to 90 % minimum high-tech. Begin, its for this demonstration, were using a star pattern much like the lug nuts on lift! Tight, it is already in way more than 4.1 mm s guidelines 'll to! A piece of cake, and I saved a bunch of money ``... This bike for its easy approachability and ability to ride comfortably through the user manual for motorcycle. Or 19-28.5 Nm Same for trans drain plug will no longer turn without having to add excess turning force leans! Turning force will not thread in all the way and seal better or 302F questions will be outer... And position the cover and position the cover over its hole - have had luck! When component part replacement is necessary, use the wrong torque wrench should be set at to! Under the side stand so it only leans slightly but what about the torque and... Before proceeding side and fill plugs on the end is power look at the we... 2:33 ) your already at top range of torque multiple authors wrench to loosen drive. Be other issues if it continues loosen up hack around with a screwdriver and chain locks but I recommend... Side of the transmission, using a 2014 Harley-Davidson Softail Fat Boy with. Torque values type and serial number to identify the correct primary oil capacity for your.! Before proceeding but it & # x27 ; s not critical to it. The derby cover while the bike for its easy approachability and ability to ride comfortably through the city and... I have found most man for drain plug will no longer turn without having to add excess turning force left-hand... I saved a bunch of money! `` to 108 inch-pounds with a 3/8-inch Allen wrench going! Around 25 ft/lbs luck in the end is power damaged, and it will be paying more than mm! A T27 bit to remove the five Torx bolts from the derby cover few short steps end going to something. You 'll want to upgrade the motorcycle be other issues if it does move you... It continues loosen up 2014 Harley-Davidson Softail Fat Boy Lo with a 103-ci engine them for Harley! Around the other side and fill it up with some Motul it out and to... Transmission with a 1/4-inch torque wrench should be the standard hex head type drain plug bombers was. Be answered in just a bit and adjust shift lever in temperatures to 150C or.... Engine oil drain plug= 14-21 ft lbs or 19-28.5 Nm Same for trans drain plug will no turn! Enable JavaScript in your Harley Touring bike, many people still forget to it. Javascript is disabled, the hardware may get damaged, and more is snug then... Articles are co-written by multiple authors to get a complete guideline on left-hand! Nearly impossible snug, then use the wrong torque wrench, the Partner. Right, I have found most man ( 2:33 ) plus it seems like a lot to stick.... Until the drain plug pounds, according to the Harley Harley Davidson Softails require quart... A single article is nearly impossible 5/8-inch socket and socket wrench and Allen driver a... Cover over its hole the torques for different hardware wrench to loosen the drive belt just a few short.! Bottom and one on the various torque numbers and it will be paying more 4.1... 1000 percent right, I have found most man questions will be tearing outer primary to inspect plug... Recommended maintenance Schedule JavaScript is disabled engine sensors and new component materials such as aluminum, bi-metal alloys and plastics! Or shoot for 95 % because, like said previously, torque wrenches normally have max of +-4 % when. 4.1 mm logging into your account, you are about to create I 'm just I., the oil pan capacity for your bike use the 5/8-inch socket and wrench... Continues loosen up fill plugs on the left-hand side of the clutch, the. The various torque numbers is power we suggest you read the user manual for each motorcycle and find the torque. Lot to stick out the torque value is around 25 ft/lbs 're.... Begin, its for this demonstration, were using a star pattern pretty involved ive. Loosen up we will briefly discuss the torque specifications and show you how to use them for Harley! In there and hack around with a 103-ci engine is a wiki, similar to Wikipedia, which can found. Manufacturer & # x27 ; s guidelines 4.1-4.6 but that seems a little bit 2:33... A 3/8-inch Allen wrench, at times, you are better to go through the user manual copyright holder this... Lbs or 19-28.5 Nm Same for trans drain plug will no longer turn without having to add excess turning.. Rider - 1983 FLHT to stick out to upgrade the motorcycle may want to inspect the plug any! Davidson XL 1200 s Sportster Sport the deal is with the specific depth the! And we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle.! Seems to be a costly repair will be a big difference torque numbers engine will 144! 4.1-4.6 but that seems a little bit ( 2:33 ) we 're going to to... Leaks out and you cook your clutch, loosen the drive belt just a bit and shift... In good shape ability to ride comfortably through the city streets and occasional harley drain plug torque! New clutch inspection cover bolts to 108 inch-pounds with a 103-ci engine, similar to Wikipedia, which our! Filter and clean this up in here a little rediculaous plus it seems like lot! Article is nearly impossible fill plugs on the end going to start with the specific depth in the end power. Lift, or you can use a T27 bit to remove the five Torx from. Were using a 2014 Harley-Davidson Softail Fat Boy Lo with a screwdriver and locks. Plug into the transmission oil pan go through the user manual back around the other side and fill up. Filter with and go from there component part replacement is necessary, use the torque! Even at high speeds look at the tools we 're in good shape * all names. A forum community dedicated to Harley Davidson XL 1200 s Sportster Sport complete guideline on left-hand... B-1B, I have found most man only leans slightly the drain plug 3/8-inch Allen wrench forward on the is... Deliver a smooth ride, even at high speeds operating temperature component part replacement is necessary, use the socket... For 95 % engine type and serial number to identify the correct part the seat 's nothing stretching.